KOLBUS KM 610.A

KOLBUS Perfect Binding Line KM 610.A

year 2016

A Kolbus KM 610.A perfect binder is suitable for the production of perfect bound products like brochures, journals, magazines and catalogues.

Overview:

ZU 832.A gathering machine

KM 610.A perfect binder

transport and drying line

FA 650 front cutting unit

HD 143.P high capacity three knife trimmer

KL 501 compensating stacker

SR 501 stack-aligner (year 2018)

DÜRSELEN DS.02 turning station

connecting conveyor belts (year 2016/2018)

PL 771.E palletizer (year 2018)

Configuration:

ZU 832.A gathering machine

• short handfeeding unit at the end of the ZU
• 15 stations basic frame
• 15 feeders with automatic section thickness control ATC and signature recognition system
• reject unit AS 842.A to the left
• transfer channel as connection unit to the binder
• BECKER air center VARIAIR

KM 610.A perfect binder

• Copilot system with touchscreen monitor (SIEMENS)
• 21 clamps
• infeed with handfeeding unit incl. coupling to a ZU gathering machine
• main milling station
• 3 spine preparing units (equalizing, notching, brushing station)
• hotmelt spine gluing unit
• WST glue control system for spine glue
• premelter LH 375.B
• interchangeable PUR spine gluing unit
• NORDSON smelting unit (KOLBUS XNO 962)
• hotmelt side gluing unit
• stream cover feeder SAL 610.A with cover control unit
• scoring station for 4 scores
• 1st pressing station
• pressing roller
• 2nd pressing station
• straight delivery
• lay down device
• measuring table MT 600.A
• remote diagnostics terminal AFS 702.W (KOLBUS 3.60)

Technical specifications:

mechanical speed: up to 8.000 cycles/h

size range max.: 320 x 383 x 70 mm

size range max.: 190 x 460 x 70 mm

size range min.: 105 x 105 x 3 mm

transport and drying line

• incl. AMBAFLEX cooling tower SPIRALVEYOR SV (KOLBUS XAF 661)
• incl. emergency delivery
• conveyor electrical cabinet TS.E

FA 650 front cutting unit

• TFT touchscreen
• special equipment for cutting two products during one cycle
• vacuum belts to open the cover
• opening control
• cutting unit
• knife setting gauge with dial indicator
• machine start via block detection device and light barrier
• through-feed mode

Technical specifications:

mechanical speed: up to 4.000 cycles/h

cutting two products during one cycle:

infeed performance: up to 6.000 products/h with 3.000 cuts/h

size range book block trimmed max.: 350 x 480 x 50 mm

size range book block trimmed min.: 100 x 125 x 3 mm

size range book block untrimmed max.: 375 x 480 x 50 mm

size range book block untrimmed min.: 105 x 125 x 3 mm

HD 143.P high capacity three knife trimmer

• Copilot system with touchscreen monitor
• right hand infeed
• standard cutting tables no. 4 - 18
• knife setting gauge
• cut counter

Special equipment:

• silicon-spaying device

Technical specifications:

mechanical speed: up to 4.200 cuts/h

size range trimmed max.: 305 x 420 x 80 mm

size range trimmed min.: 100 x 100 x 2 mm

size range untrimmed max.: 320 x 450 x 80 mm

stack height max.: 80 mm

KL 501 compensating stacker

• Copilot system with two touchscreen monitors
• counter unit
• delivery to the right, coupling with a stack aligner
• straight delivery with delivery conveyor, for additional transport to the next unit

Technical specifications:

mechanical speed: up to 18.000 cycles/h

size range max.: 320 x 420 x 80 mm

size range min.: 100 x 125 x 2 mm

stack height max.: 330 mm

SR 501 stack-aligner (year 2018)

• with integrated blocking unit

DÜRSELEN DS.02 turning station

connecting conveyor belts (year 2016/2018)

PL 771.E palletizer (year 2018)

• device for automatic setting
• product feeding via accumulating conveyor
• turning paternoster 90° / 180° with cycle adjustment device
• pallet magazine
• slip sheet feeder
• left version, taking off the pallets on the left and pallet magazine on the right
• taking off the pallets in running direction

Technical specifications:

infeed speed: up to 1.800 piles/h

size range stack max.: 563 x 406 x 350 mm

size range stack min.: 150 x 100 x 25 mm

size range pallet max.: 1.200 x 800 mm

size range pallet min.: 1.000 x 800 mm

palletizing height max.: 1.600 mm incl. pallet

loading capacity max.: 1.500 kg/pallet