KOLBUS KM 600

KOLBUS Perfect Binding Line KM 600

year 2015

A Kolbus KM 600 perfect binder is suitable for the production of perfect bound products like brochures, journals, magazines and catalogues.

Overview:

ZU 805 gathering machine

KM 600 perfect binder

transport and drying line

FA 650 front cutting unit

HD 143.P high capacity three knife trimmer

KL 301 compensating stacker

Configuration:

ZU 805 gathering machine

• handfeeding station
• 24 stations basic frame
• 24 feeders with signature recognition system and automatic section thickness control ATC
• reject unit AS 805 to the left
• transfer channel with integrated jogging station as connecting unit to the binder
• BECKER air center

KM 600 perfect binder

• Copilot system with touchscreen monitor
• 21 clamps
• infeed with handfeeding unit incl. coupling to a gathering machine ZU
• main milling station
• 2 spine preparing units
• brushing station
• without dust extraction system (machine was connected to a central dust extraction system)
• spine gluing station
• hotmelt spine gluing unit, interchangeable
• premelter for spine gluing unit
• side gluing station
• hotmelt side gluing unit, interchangeable
• rotary cover feeder RA 49.A
• double sheet control
• special equipment for the production of covers with pre-folded and folded-in covers
• scoring station for 4 scores
• 2 pressing stations with pressing roller after first pressing station
• straight delivery
• lay down device to the left with shingled stream function

(counter approx. 25,3 mio. products)

Technical specifications:

mechanical speed: up to 7.000 cycles/h

size range max.: 320 x 383 x 60 mm

size range max.: 190 x 460 x 60 mm

size range min.: 100 x 105 x 3 mm

transport and drying line

• length: approx. 45 meters
• incl. drying tower (5,25 windings)
• incl. reject unit / emergency delivery
• conveyor electrical cabinet TS.E

FA 650 front cutting unit

• TFT touchscreen
• special equipment for cutting two products during one cycle
• vacuum belts to open the cover
• opening control
• cutting unit
• knife setting gauge with dial indicator
• machine start via block detection device and light barrier
• servo-controlled drive technology based on Siemens SIMOTION D
• with through-feed mode

Technical specifications:

mechanical speed: up to 4.000 cycles/h

cutting two products during one cycle:

feeding: up to 6.000 cycles/h with 3.000 cuts/h

size range trimmed max.: 350 x 480 x 50 mm

size range trimmed min.: 100 x 125 x 3 mm

size range untrimmed max.: 375 x 480 x 50 mm

size range untrimmed min.: 105 x 125 x 3 mm

HD 143.P high capacity three knife trimmer

• Copilot system with touchscreen monitor
• right hand infeed
• standard cutting tables (no. 4 - 18)
• knife setting gauge
• cut counter

Special equipment:

• silicon-spaying device
• 2 set of knives

Technical specifications:

mechanical speed: up to 4.200 cuts/h

size range trimmed max.: 305 x 420 x 80 mm

size range trimmed min.: 100 x 100 x 2 mm

size range untrimmed max.: 320 x 450 x 80 mm

stack height max.: 80 mm

KL 301 compensating stacker

• delivery to left and right

Technical specifications:

mechanical speed: up to 10.000 cycles/h

size range max.: 320 x 420 x 80 mm

size range min.: 100 x 125 x 2 mm

stack height max.: 330 mm

Remark: The pictures of the perfect binding line have been edited with AI and show the condition of the line after cleaning.